用于壓縮機(jī)的工作葉片和帶有這樣的工作葉片的壓縮的制造方法
【專利摘要】本發(fā)明涉及一種用于壓縮機(jī)的工作葉片和帶有這樣的工作葉片的壓縮機(jī)，工作葉片帶有葉根和葉片葉，其具有流動(dòng)進(jìn)入棱邊、流動(dòng)離開棱邊、在它們之間延伸的壓力側(cè)和抽吸側(cè)，流動(dòng)進(jìn)入棱邊、流動(dòng)離開棱邊、壓力側(cè)以及抽吸側(cè)共同以笛卡爾坐標(biāo)值x、y和z限定葉片葉的葉片輪廓，使得第一和第二輪廓坐標(biāo)或坐標(biāo)值x和y在其通過連續(xù)的弧相連接時(shí)分別描述在沿著第三輪廓坐標(biāo)或坐標(biāo)值z(mì)的徑向剖面高度上的光滑輪廓剖面，并且徑向的輪廓剖面利用光滑的函數(shù)的連接描述葉片葉的葉片輪廓，在每個(gè)徑向輪廓剖面的區(qū)域中，最大輪廓厚度處于從流動(dòng)進(jìn)入棱邊出發(fā)向流動(dòng)離開棱邊的方向延伸的且在壓力側(cè)與抽吸側(cè)之間伸延的弦的弦長的45%與52%之間的區(qū)段中。
【專利說明】用于壓縮機(jī)的工作葉片和帶有這樣的工作葉片的壓縮機(jī)
【技術(shù)領(lǐng)域】
[0001]本發(fā)明涉及一種根據(jù)權(quán)利要求1的前序部分或根據(jù)權(quán)利要求4的前序部分或根據(jù)權(quán)利要求5的前序部分的工作葉片(Laufschaufel)。
【背景技術(shù)】
[0002]軸向壓縮機(jī)典型地具有多個(gè)壓縮機(jī)級(jí)，其中，每個(gè)壓縮機(jī)級(jí)包括由多個(gè)轉(zhuǎn)子側(cè)的工作葉片構(gòu)成的工作葉片輪緣和由多個(gè)定子側(cè)的導(dǎo)葉構(gòu)成的導(dǎo)葉輪緣(Leitschaufelkranz)。轉(zhuǎn)子側(cè)的工作葉片具有葉根(Schaufelfuss)和葉片葉(Schaufelblatt),其中，工作葉片通過其葉根可固定在轉(zhuǎn)子的轉(zhuǎn)子基體處,并且其中，葉片葉具有用于流動(dòng)偏轉(zhuǎn)的葉片輪廓。工作葉片的葉片葉的葉片輪廓由流動(dòng)進(jìn)入棱邊、流動(dòng)離開棱邊、葉片葉的在流動(dòng)進(jìn)入棱邊與流動(dòng)離開棱邊之間延伸的壓力側(cè)以及同樣在流動(dòng)進(jìn)入棱邊與流動(dòng)離開棱邊之間延伸的抽吸側(cè)來限定。在此，葉片葉的葉片輪廓典型地以笛卡爾坐標(biāo)值X、y和z來限定，亦即這樣使得第一和第二輪廓坐標(biāo)或坐標(biāo)值X和I在其通過連續(xù)的弧或所謂的樣條線(Spline)相連接時(shí)分別描述在沿著第三輪廓坐標(biāo)或坐標(biāo)值z(mì)的徑向剖面高度上的光滑輪廓剖面(Profilschnitt)，并且徑向的輪廓剖面利用光滑的函數(shù)的連接限定葉片葉的葉片輪廓。
[0003]工作葉片的該基本結(jié)構(gòu)已經(jīng)由文件US 7，186，090 B2已知。
[0004]由現(xiàn)有技術(shù)已知的工作葉片全都具有該缺點(diǎn)，即其具有不充足的抗阻流性(Choke-Festigkeit)。在軸向壓縮機(jī)在特性場(chǎng)的所謂的吞吸極限(Schluckgrenze)處運(yùn)行時(shí)出現(xiàn)氣動(dòng)彈性的現(xiàn)象，其作為所謂的阻流顫動(dòng)(Choke-Flattern)已知。阻流顫動(dòng)尤其可在軸向壓縮機(jī)的后面的級(jí)處引起工作葉片的較高的機(jī)械負(fù)載。由此那么會(huì)損壞不具有充足的抗阻流性的工作葉片。因此存在對(duì)帶有改善的耐阻流性的工作葉片的需求，其特別能抵抗所謂的阻流顫動(dòng)。
【發(fā)明內(nèi)容】
[0005]由此出發(fā)，本發(fā)明目的在于提供一種新型的工作葉片。
[0006]根據(jù)本發(fā)明的第一方面，該目的通過根據(jù)權(quán)利要求1所述的工作葉片來實(shí)現(xiàn)。在此，在每個(gè)徑向輪廓剖面的區(qū)域中最大輪廓厚度處在從流動(dòng)進(jìn)入棱邊出發(fā)向流動(dòng)離開棱邊的方向延伸的且在壓力側(cè)與抽吸側(cè)之間伸延的弦的弦長的45%與52%之間的區(qū)段中。
[0007]根據(jù)本發(fā)明的第二方面，該目的通過根據(jù)權(quán)利要求4所述的工作葉片來實(shí)現(xiàn)。據(jù)此，在每個(gè)徑向輪廓剖面的區(qū)域中壓力側(cè)具有近似直線的走向，即這樣使得在每個(gè)徑向輪廓剖面的區(qū)域中壓力側(cè)的輪廓坐標(biāo)處在圍繞接近壓力側(cè)的平衡直線(Ausgleichsgerade)的公差帶中，其中，圍繞平衡直線的公差帶由平行于平衡直線延伸的且包圍平衡直線的兩個(gè)直線來限定，這兩個(gè)直線與平衡直線垂直于平衡直線分別具有最大0.75mm的間距。
[0008]根據(jù)本發(fā)明的第三方面，該目的通過根據(jù)權(quán)利要求5所述的工作葉片來實(shí)現(xiàn)。據(jù)此，葉片葉的葉片輪廓通過在接下來的說明中所例舉的表I的輪廓坐標(biāo)被描述成使得葉片輪廓在垂直于在由表I的輪廓坐標(biāo)或坐標(biāo)值X、y和Z所限定的輪廓上的每個(gè)點(diǎn)的方向上處在±lmm的公差范圍之內(nèi)，并且/或者當(dāng)表I的所有輪廓坐標(biāo)或坐標(biāo)值X、y和z以恒定的值來縮放時(shí)葉片輪廓與由表I的輪廓坐標(biāo)所限定的輪廓一致，并且/或者當(dāng)沿著第三輪廓坐標(biāo)或坐標(biāo)值z(mì)的徑向葉片長度被截?cái)嗷蛲馔茣r(shí)葉片輪廓與由表I的輪廓坐標(biāo)所限定的輪廓一致。
[0009]利用本發(fā)明的上面所實(shí)施的全部三個(gè)方面可能提供帶有高耐阻流性的工作葉片。相應(yīng)地，根據(jù)本發(fā)明的工作葉片對(duì)阻流顫動(dòng)不敏感或者說抵抗阻流顫動(dòng)。
[0010]優(yōu)選地，兩個(gè)、特別優(yōu)選地全部三個(gè)根據(jù)本發(fā)明的方面可相互結(jié)合地應(yīng)用，以提高軸向壓縮機(jī)的工作葉片的耐阻流性。
【專利附圖】
【附圖說明】
[0011]本發(fā)明的優(yōu)選的改進(jìn)方案由從屬權(quán)利要求和接下來的說明得出。根據(jù)附圖來詳細(xì)闡述本發(fā)明的實(shí)施例，而不應(yīng)受限于此。其中:
圖1顯示了根據(jù)本發(fā)明的軸向壓縮機(jī)的工作葉片的示意圖；
圖2顯示了通過根據(jù)圖1的工作葉片的在徑向上在內(nèi)部的第一輪廓剖面；
圖3顯示了通過根據(jù)圖1的工作葉片的在徑向上在中間的第二輪廓剖面；以及圖4顯示了通過根據(jù)圖1的工作葉片的在徑向上在外部的第三輪廓剖面。
[0012]附圖標(biāo)記清單 10工作葉片
11葉根 12葉片葉 13平臺(tái)
14流動(dòng)進(jìn)入棱邊 15流動(dòng)離開棱邊 16壓力側(cè) 17抽吸側(cè) 18弦
19平衡直線 20直線 21直線 22公差帶 23圓。
【具體實(shí)施方式】
[0013]在此本發(fā)明涉及一種用于工業(yè)應(yīng)用的軸向壓縮機(jī)的、尤其靜態(tài)的軸向壓縮機(jī)的轉(zhuǎn)子側(cè)的工作葉片。
[0014]圖1顯示了根據(jù)本發(fā)明的工作葉片10的示意圖，其包括葉根11、葉片葉12以及定位在葉根11與葉片葉12之間的平臺(tái)13。通過葉根11，工作葉片10可被固定在軸向壓縮機(jī)的轉(zhuǎn)子的轉(zhuǎn)子基體處。葉片葉12具有用于流動(dòng)偏轉(zhuǎn)的葉片輪廓。
[0015]工作葉片10的葉片葉12具有流動(dòng)進(jìn)入棱邊14、流動(dòng)離開棱邊15、在流動(dòng)進(jìn)入棱邊14與流動(dòng)離開棱邊15之間延伸的壓力側(cè)16以及同樣在流動(dòng)進(jìn)入棱邊14與流動(dòng)離開棱邊15之間延伸的抽吸側(cè)17。葉片葉12的流動(dòng)進(jìn)入棱邊14、流動(dòng)離開棱邊15、壓力側(cè)16和抽吸側(cè)17共同限定葉片葉12的葉片輪廓，其中，葉片輪廓典型地以笛卡爾坐標(biāo)值x、y和z來限定。笛卡爾坐標(biāo)X是軸向的輪廓坐標(biāo)，笛卡爾坐標(biāo)I是周向輪廓坐標(biāo)而笛卡爾坐標(biāo)z是葉片葉12的徑向輪廓剖面高度。
[0016]在圖1中顯示了葉片葉12的坐標(biāo)z并且因此顯示了葉片葉12的徑向輪廓剖面高度或者說徑向延伸。圖2、3和4顯示了在三個(gè)不同的徑向剖面高度z上通過葉片葉12的葉片輪廓的不同的輪廓剖面，其中，在圖2、3和4中輪廓坐標(biāo)X和y以毫米來描繪。
[0017]如已實(shí)施的那樣，葉片葉12的葉片輪廓以笛卡爾坐標(biāo)值X、y和z來限定。下面的表I對(duì)于總共九個(gè)不同的徑向剖面高度z說明根據(jù)本發(fā)明的工作葉片10的葉片葉12的葉片輪廓的另外兩個(gè)輪廓坐標(biāo)或坐標(biāo)值X和y，其中，編排在表I中的輪廓坐標(biāo)或者說坐標(biāo)值X、y和z將葉片葉12的葉片輪廓限定成使得第一和第二輪廓坐標(biāo)或者說坐標(biāo)值X和y在通過連續(xù)的弧或樣條線相連接時(shí)分別描述在沿著第三輪廓坐標(biāo)或者說第三坐標(biāo)值z(mì)的徑向剖面高度上的光滑的輪廓剖面，并且徑向輪廓剖面利用光滑函數(shù)的連接限定葉片葉12的葉片輪廓。
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表I結(jié)束
根據(jù)本發(fā)明的葉片10的葉片葉12的葉片輪廓通過在上面的表I中編排的輪廓坐標(biāo)或坐標(biāo)值X、y和z被描述或限定成使得葉片輪廓在垂直于在由表I的輪廓坐標(biāo)所限定的輪廓上的每個(gè)點(diǎn)的方向上處在Imm的公差范圍之內(nèi)，并且/或者當(dāng)表I的所有輪廓坐標(biāo)或坐標(biāo)值X、y和z以恒定的值來縮放時(shí)葉片輪廓與由表I的輪廓坐標(biāo)所限定的輪廓一致，并且/或者當(dāng)在坐標(biāo)值z(mì)的徑向上延伸的葉片長度在徑向上在外部被截?cái)嗷蛲馔茣r(shí)葉片輪廓與由表I的輪廓坐標(biāo)或坐標(biāo)值X、y和z所限定的輪廓一致。
[0019]相應(yīng)地，根據(jù)本發(fā)明的工作葉片10的葉片葉12的葉片輪廓基本上相應(yīng)于由表I的輪廓坐標(biāo)或坐標(biāo)值x、y和z所限定的葉片輪廓，亦即在以下邊界條件中的一個(gè)或多個(gè)下，即葉片輪廓在垂直于在由表I所限定的輪廓上的每個(gè)點(diǎn)的方向上處在Imm的公差范圍之內(nèi)，并且/或者當(dāng)表I的所有輪廓坐標(biāo)被乘以或除以恒定的縮放值時(shí)葉片輪廓與由表I的輪廓坐標(biāo)所限定的輪廓一致，并且/或者當(dāng)在坐標(biāo)值z(mì)的徑向上的葉片長度被截?cái)嗷蛲馔茣r(shí)葉片輪廓與由表I的輪廓坐標(biāo)所限定的輪廓一致。
[0020]優(yōu)選地與上述方面相結(jié)合或者備選地獨(dú)立于此，根據(jù)本發(fā)明設(shè)置成，在每個(gè)徑向的輪廓剖面的區(qū)域中葉片輪廓的最大輪廓厚度處在從流動(dòng)進(jìn)入棱邊14出發(fā)向流動(dòng)離開棱邊15的方向延伸的且在壓力側(cè)16與抽吸側(cè)17之間伸延的弦18的弦長的45%與52%之間的區(qū)段中。
[0021]圖2和3由此分別顯示弦18，其從流動(dòng)進(jìn)入棱邊14出發(fā)向葉片葉12的流動(dòng)離開棱邊15的方向延伸，其中，弦18在其每個(gè)點(diǎn)中在相對(duì)于弦18的相應(yīng)的切線的法向上與壓力側(cè)16和抽吸側(cè)17具有相同的間距。
[0022]相應(yīng)地，在相應(yīng)的弦18的每個(gè)點(diǎn)中可放置有圓23，其在相應(yīng)的徑向輪廓剖面中限定葉片葉的厚度，其中，最大輪廓厚度處在弦18的弦長的45%與52%之間的區(qū)段中。
[0023]在此，從輪轂側(cè)的在徑向上在內(nèi)部的輪廓剖面出發(fā)向殼體側(cè)的在徑向上在外部的輪廓剖面的方向，相應(yīng)的最大輪廓厚度越來越多地移向流動(dòng)離開棱邊15的方向。這間接地由圖2、3和4得出，其中，由圖2、3和4中可得悉，由相應(yīng)的圓23示出的相應(yīng)的徑向輪廓剖面的最大輪廓厚度隨著輪廓剖面徑向向外的不斷移動(dòng)向流動(dòng)棱邊15的方向移動(dòng)。
[0024]相應(yīng)地，在徑向上在內(nèi)部的輪廓剖面中最大輪廓厚度接近弦18的弦長的45%而在徑向上在外部的輪廓中接近弦18的弦長的52%，然而分別在弦18的弦長的45%與52%之間的范圍中。
[0025]優(yōu)選地與上述兩個(gè)方面相結(jié)合，根據(jù)本發(fā)明此外設(shè)置成，在每個(gè)徑向的輪廓剖面的區(qū)域中葉片葉12的壓力側(cè)16具有近似直線的走向。
[0026]當(dāng)在相應(yīng)的徑向輪廓剖面的區(qū)域中壓力側(cè)16的輪廓坐標(biāo)或者說坐標(biāo)值X和y處在圍繞接近在相應(yīng)的輪廓剖面中的壓力側(cè)16的平衡直線19的公差帶22中時(shí)，那么存在壓力側(cè)16的近似直線的走向。在圖2中放大地示出的細(xì)節(jié)II中，顯示了平衡直線19，其由平行于平衡直線19延伸的且包圍平衡直線19的兩個(gè)直線20和21來限定。直線20和21與平衡直線19具有最大0.75mm的間距，亦即分別垂直于平衡直線19。在包圍平衡直線19的直線20與21之間的間距相應(yīng)地最大為1.5mm。
[0027]相應(yīng)的平衡直線19可經(jīng)由所謂的最小二乘法通過壓力側(cè)16的坐標(biāo)值X和y來設(shè)置。在此涉及用于平衡計(jì)算的數(shù)學(xué)標(biāo)準(zhǔn)方法。
[0028]利用本發(fā)明可提供用于軸向壓縮機(jī)的工作葉片，其具有較高的耐阻流性并且相應(yīng)地相對(duì)于阻流顫動(dòng)特別抵抗且不敏感。
[0029]根據(jù)本發(fā)明的工作葉片可利用任意的生產(chǎn)方法來制造。
[0030]典型地，根據(jù)本發(fā)明的工作葉片10應(yīng)用在用于工業(yè)應(yīng)用的軸向壓縮機(jī)的后面的壓縮機(jī)級(jí)中。
【權(quán)利要求】
1.一種軸向壓縮機(jī)的工作葉片(10)，其帶有:葉根(11)，所述工作葉片通過所述葉根能夠固定在所述軸向壓縮機(jī)的轉(zhuǎn)子的轉(zhuǎn)子基體處；且?guī)в腥~片葉(12)，其用于流動(dòng)偏轉(zhuǎn)，其中，所述葉片葉(12)具有流動(dòng)進(jìn)入棱邊(14)、流動(dòng)離開棱邊(15)、在所述流動(dòng)進(jìn)入棱邊(14)與所述流動(dòng)離開棱邊(15)之間延伸的壓力側(cè)(16)和同樣在所述流動(dòng)進(jìn)入棱邊(14)與所述流動(dòng)離開棱邊(15)之間延伸的抽吸側(cè)(17)，并且其中，所述流動(dòng)進(jìn)入棱邊(14)、所述流動(dòng)離開棱邊(15)、所述壓力側(cè)(16)以及所述抽吸側(cè)(17)共同以笛卡爾坐標(biāo)值x、y和z將所述葉片葉(12)的葉片輪廓限定成使得第一和第二輪廓坐標(biāo)或坐標(biāo)值X和y在其通過連續(xù)的弧相連接時(shí)分別描述在沿著第三輪廓坐標(biāo)或坐標(biāo)值z(mì)的徑向剖面高度上的光滑輪廓剖面，并且徑向的輪廓剖面利用光滑的函數(shù)的連接描述所述葉片葉(12)的葉片輪廓，其特征在于，在每個(gè)徑向輪廓剖面的區(qū)域中最大輪廓厚度處于從所述流動(dòng)進(jìn)入棱邊(14)出發(fā)向所述流動(dòng)離開棱邊(15)的方向延伸的且在所述壓力側(cè)(16)與所述抽吸側(cè)(17)之間伸延的弦(18)的弦長的45%與52%之間的區(qū)段中。
2.根據(jù)權(quán)利要求1所述的工作葉片，其特征在于，從輪轂側(cè)的在徑向上在內(nèi)部的輪廓剖面出發(fā)向殼體側(cè)的在徑向上在外部的輪廓剖面的方向，相應(yīng)的所述最大輪廓厚度越來越多地向所述流動(dòng)離開棱邊(15)的方向移動(dòng)。
3.根據(jù)權(quán)利要求1或2所述的工作葉片，其特征在于權(quán)利要求4至5中任一項(xiàng)所述的特征。
4.一種軸向壓縮機(jī)的工作葉片(10)，其帶有:葉根(11)，所述工作葉片通過所述葉根能夠固定在所述軸向壓縮機(jī)的轉(zhuǎn)子的轉(zhuǎn)子基體處；且?guī)в腥~片葉(12)，其用于流動(dòng)偏轉(zhuǎn)，其中，所述葉片葉(12)具有流動(dòng)進(jìn)入棱邊(14)、流動(dòng)離開棱邊(15)、在所述流動(dòng)進(jìn)入棱邊(14)與所述流動(dòng)離開棱邊(15)之間延伸的壓力側(cè)(16)和同樣在所述流動(dòng)進(jìn)入棱邊(14)與所述流動(dòng)離開棱邊(15)之間延伸的抽吸側(cè)(17)，并且其中，所述流動(dòng)進(jìn)入棱邊(14)、所述流動(dòng)離開棱邊(15)、所述壓力側(cè)(16)和所述抽吸側(cè)(17)共同以笛卡爾坐標(biāo)值x、y和z將所述葉片葉(12)的葉片輪廓限定成使得第一和第二輪廓坐標(biāo)或坐標(biāo)值X和y在其通過連續(xù)的弧相連接時(shí)分別描述在沿著第三輪廓坐標(biāo)或坐標(biāo)值z(mì)的徑向剖面高度上的光滑輪廓剖面，并且徑向的輪廓剖面利用光滑的函數(shù)的連接描述所述葉片葉(12)的葉片輪廓，其特征在于，在每個(gè)徑向輪廓剖面的區(qū)域中所述壓力側(cè)(16)具有近似直線的走向，即這樣使得在每個(gè)徑向輪廓剖面的區(qū)域中所述壓力側(cè)(16)的輪廓坐標(biāo)處在圍繞接近所述壓力側(cè)(16)的平衡直線(19)的公差帶(22)中，其中，圍繞所述平衡直線(19)的所述公差帶(22)由平行于所述平衡直線(19)延伸的且包圍所述平衡直線(19)的兩個(gè)直線(20，21)來限定，所述直線與所述平衡直線(19)垂直于所述平衡直線(19)分別具有最大0.75mm的間距。
5.一種軸向壓縮機(jī)的工作葉片(10)，其帶有:葉根(11)，所述工作葉片通過所述葉根能夠固定在所述軸向壓縮機(jī)的轉(zhuǎn)子的轉(zhuǎn)子基體處；且?guī)в腥~片葉(12)，其用于流動(dòng)偏轉(zhuǎn)，其中，所述葉片葉(12)具有流動(dòng)進(jìn)入棱邊(14)、流動(dòng)離開棱邊(15)、在所述流動(dòng)進(jìn)入棱邊(14)與所述流動(dòng)離開棱邊(15)之間延伸的壓力側(cè)(16)和同樣在所述流動(dòng)進(jìn)入棱邊(14)與所述流動(dòng)離開棱邊(15)之間延伸的抽吸側(cè)(17)，并且其中，所述流動(dòng)進(jìn)入棱邊(14)、所述流動(dòng)離開棱邊(15)、所述壓力側(cè)(16)以及所述抽吸側(cè)(17)共同以笛卡爾坐標(biāo)值x、y和z將所述葉片葉(12)的葉片輪廓限定成使得第一和第二輪廓坐標(biāo)或坐標(biāo)值X和y在其通過連續(xù)的弧相連接時(shí)分別描述在沿著第三輪廓坐標(biāo)或坐標(biāo)值z(mì)的徑向剖面高度上的光滑輪廓剖面，并且徑向的輪廓剖面利用光滑的函數(shù)的連接描述所述葉片葉(12)的葉片輪廓，其特征在于，所述葉片葉(12)的葉片輪廓通過表I的輪廓坐標(biāo)被描述成使得所述葉片輪廓在垂直于在由所述表I的輪廓坐標(biāo)所限定的輪廓上的每個(gè)點(diǎn)的方向上處在± Imm的公差范圍之內(nèi)，并且/或者 當(dāng)所述表I的所有輪廓坐標(biāo)以恒定的值來縮放時(shí)所述葉片輪廓與由所述表I的輪廓坐標(biāo)所限定的輪廓一致，并且/或者 當(dāng)沿著第三輪廓坐標(biāo)的徑向葉片長度被截?cái)嗷蛲馔茣r(shí)所述葉片輪廓與由所述表I的輪廓坐標(biāo)所限定的輪廓一致。
6.一種轉(zhuǎn)子，其帶有至少一個(gè)根據(jù)前述權(quán)利要求中至少一項(xiàng)所述的工作葉片。
7.—種壓縮機(jī)，其帶有至少一個(gè)根據(jù)前述權(quán)利要求中至少一項(xiàng)所述的轉(zhuǎn)子。
【文檔編號(hào)】F04D29/38GK104154036SQ201410202105
【公開日】2014年11月19日 申請(qǐng)日期:2014年5月14日 優(yōu)先權(quán)日:2013年5月14日
【發(fā)明者】K.赫邁爾, B.艾森貝格, R.埃姆里希, D.安丁 申請(qǐng)人:曼柴油機(jī)和渦輪機(jī)歐洲股份公司